GB Power Planer F D I Rabot Falzhobel Pialla Instruction Manual Manuel d'instructions Betriebsanleitung Istruzioni per l'uso Gebruiksaanwijzing Manual de instrucciones Manual de instruções Brugsanvisning NL Schaafmachine E P Cepillo Plaina DK Maskinhøvl GR 1902 1 2 1 3 2 2 4 5 3 5 4 11 7 9 12 13 14 10 15 16 6 7 8 9 5 6 17 4 5 9 18 15 19 20 21 16 14 22 7 2 8 22 6 25 26 9 24 20 23 9 10 28 27 29 11 12 31 28 30 32 13 14 33 34 15 16 3 36 35 11 37 17 18 19 20 38 21 22 40 39 41 42 43 44 23 4 24 45 25 28 26 46 29 29 27 28 5 ENGLISH (Original instructions) Explanation of general view 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Knob Switch trigger Lock button/Lock-off button Socket wrench Bolt Drum Planer blade Drum cover Adjusting plate Inside edge of gauge plate Blade edge Screws Heel Back side of gauge base Gauge plate Gauge base 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Pan head screw Planer blade locating lugs Heel of adjusting plate Set plate Inside flank of gauge plate Mini planer blade Groove Hex. flange head bolt Drum cover European type (round) chip cover Vacuum cleaner Chip cover Screwdriver Nozzle assembly Chip cover screw 3. 4. 5. 6. 7. 8. 9. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Hole End Start Cutting line Screw Edge fence V groove Sharpening holder Wing nut Blade (A) Blade (B) Side (C) Side (D) Limit mark Brush holder cap SPECIFICATIONS Model 1902 Planing width ........................................................ 82 mm Planing depth ......................................................... 1 mm Shiplapping depth .................................................. 9 mm No load speed (min­1) .......................................... 16,000 Overall length ..................................................... 290 mm Net weight ............................................................. 2.7 kg Safety class .............................................................. /II · Due to our continuing program of research and development, the specifications herein are subject to change without notice. · Specifications may differ from country to country. · Weight according to EPTA-Procedure 01/2003 Intended use The tool is intended for planing wood. Power supply The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire. GEA010-1 10. 11. 12. 13. 14. 15. General Power Tool Safety Warnings WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. GEB010-3 16. 17. Rags, cloth, cord, string and the like should never be left around the work area. Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation. Use only sharp blades. Handle the blades very carefully. Be sure the blade installation bolts are securely tightened before operation. Hold the tool firmly with both hands. Keep hands away from rotating parts. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. Make sure the blade is not contacting the workpiece before the switch is turned on. Wait until the blade attains full speed before cutting. Always switch off and wait for the blades to come to a complete stop before any adjusting. Never stick your finger into the chip chute. Chute may jam when cutting damp wood. Clean out chips with a stick. Do not leave the tool running. Operate the tool only when hand-held. Always change both blades or covers on the drum, otherwise the resulting imbalance will cause vibration and shorten tool life. Use only Makita blades specified in this manual. Always use the correct dust mask/respirator for the material and application you are working with. SAVE THESE INSTRUCTIONS. WARNING: DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury. PLANER SAFETY WARNINGS 1. Wait for the cutter to stop before setting the tool down. An exposed cutter may engage the surface leading to possible loss of control and serious injury. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. 2. 6 FUNCTIONAL DESCRIPTION CAUTION: · Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool. Adjusting the depth of cut (Fig. 1) Depth of cut may be adjusted by simply turning the knob on the front of the tool. Switch action CAUTION: · Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released. For tool without lock button and lock-off button (Fig. 2) To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For tool with lock button (Fig. 3) To start the tool, simply pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it. For tool with lock-off button (Fig. 3) To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop. For tool with standard planer blades (Fig. 4, 5 & 6) To remove the blades on the drum, unscrew the installation bolts with the socket wrench. The drum cover comes off together with the blades. To install the blades, first clean out all chips or foreign matter adhering to the drum or blades. Use blades of the same dimensions and weight, or drum oscillation/vibration will result, causing poor planing action and, eventually, tool breakdown. Place the blade on the gauge base so that the blade edge is perfectly flush with the inside edge of the gauge plate. Place the adjusting plate on the blade, then simply press in the heel of the adjusting plate flush with the back side of the gauge base and tighten two screws on the adjusting plate. Now slip the heel of the adjusting plate into the drum groove, then fit the drum cover on it. Tighten all the installation bolts evenly and alternately with the socket wrench. For tool with mini planer blades (Fig. 7, 8 & 9) 1. Remove the existing blade, if the tool has been in use, carefully clean the drum surfaces and the drum cover. To remove the blades on the drum, unscrew the three installation bolts with the socket wrench. The drum cover comes off together with the blades. 2. To install the blades, loosely attach the adjusting plate to the set plate with the pan head screws and set the mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the inside flank of the gauge plate. 3. Set the adjusting plate/set plate on the gauge base so that the planer blade locating lugs on the set plate rest in the mini planer blade groove, then press in the heel of the adjusting plate flush with the back side of the gauge base and tighten the pan head screws. 4. It is important that the blade sits flush with the inside flank of the gauge plate, the planer blade locating lugs sit in the blade groove and the heel of the adjusting plate is flush with the back side of the gauge base. Check this alignment carefully to ensure uniform cutting. 5. Slip the heel of the adjusting plate into the groove of the drum. 6. Set the drum cover over the adjusting plate/set plate and screw in the three hex flange head bolts so that a gap exists between the drum and the set plate to slide the mini planer blade into position. The blade will be positioned by the planer blade locating lugs on the set plate. 7. The blade's lengthwise adjustment will need to be manually positioned so that the blade ends are clear and equidistant from the housing on one side and the metal bracket on the other. 8. Tighten the three hex flange head bolts (with the socket wrench provided) and rotate the drum to check clearances between the blade ends and the tool body. 9. Check the three hex flange head bolts for final tightness. 10. Repeat procedures 1 ­ 9 for other blade. ASSEMBLY CAUTION: · Always be sure that the tool is switched off and unplugged before carrying out any work on the tool. Removing or installing planer blades CAUTION: · Tighten the blade installation bolts carefully when attaching the blades to the tool. A loose installation bolt can be dangerous. Always check to see they are tightened securely. · Handle the blades very carefully. Use gloves or rags to protect your fingers or hands when removing or installing the blades. · Use only the Makita wrench provided to remove or install the blades. Failure to do so may result in overtightening or insufficient tightening of the installation bolts. This could cause an injury. 7 For the correct planer blade setting Your planing surface will end up rough and uneven, unless the blade is set properly and securely. The blade must be mounted so that the cutting edge is absolutely level, that is, parallel to the surface of the rear base. Refer to some examples below for proper and improper settings. (A) Front base (Movable shoe) (B) Rear base (Stationary shoe) Although this side view cannot show it, the edges of the blades run perfectly parallel to the rear base surface. (A) (B) Correct setting Nicks in surface Cause: One or both blades fails to have edge parallel to rear base line. (A) (B) Cause: One or both blade edges fails to protrude enough in relation to rear base line. Gouging at start (A) (B) Gouging at end Connecting a vacuum cleaner (Fig. 10) For tool with European type (round) chip cover (Fig. 11) When you wish to perform clean planing operation, connect a Makita vacuum cleaner to your tool as shown in Fig. 11. For tool with standard (non-round) chip cover (Fig. 12) A nozzle and joint (optional accessories) are necessary to connect a Makita vacuum cleaner to your tool. Consult a Makita catalogue or representative on the nozzle and joint. Cause: One or both blade edges protrudes too far in relation to rear base line. The speed and depth of cut determine the kind of finish. The power planer keeps cutting at a speed that will not result in jamming by chips. For rough cutting, the depth of cut can be increased, while for a good finish you should reduce the depth of cut and advance the tool more slowly. Shiplapping (Rabbeting) (Fig. 16, 17, 18, 19 & 20) To make a stepped cut as shown in Fig. 16, use the edge fence (guide rule). Draw a cutting line on the workpiece. Insert the edge fence into the hole in the front of the tool. Align the blade edge with the cutting line. (Fig. 17) Adjust the edge fence until it comes in contact with the side of the workpiece, then secure it by tightening the screw. (Fig. 18) When planing, move the tool with the edge fence flush with the side of the workpiece. Otherwise uneven planing may result. Maximum shiplapping (rabbeting) depth is 9 mm. You may wish to add to the length of the fence by attaching an extra piece of wood. Convenient holes are provided in the fence for this purpose, and also for attaching an extension guide (optional accessory). (Fig. 19 & 20) Nozzle assembly (optional accessory) Use of the special nozzle assembly will minimize chip scatter, making for a cleaner work area. (Fig. 13) The nozzle assembly may be attached after the chip cover on the tool body is removed. When slipping on the assembly, fit the pin on it into the rear cover hole. Use the chip cover screws to fasten it in place. (Fig. 14) OPERATION Planing operation (Fig. 15) First, rest the tool front base flat upon the workpiece surface without the blades making any contact. Switch on and wait until the blades attain full speed. Then move the tool gently forward. Apply pressure on the front of tool at the start of planing, and at the back at the end of planing. Planing will be easier if you incline the workpiece in stationary fashion, so that you can plane somewhat downhill. Chamfering (Fig. 21 & 22) To make a chamfering cut as shown in Fig. 21 & 22, align the "V" groove in the front base with the edge of the workpiece and plane it. 8 MAINTENANCE CAUTION: · Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. · Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cr ...